Micro-Scale Precision Braiding

Braiding systems with micron-level precision for medical and electronic applications.

This application involves the use of fine-diameter braiding for products such as medical tubing, catheters, micro cables, and specialized laboratory equipment.

Micron-level tolerances and smooth surface finish are crucial for these processes, especially when working with biocompatible materials.

Medical

▸ Catheters, stents, endoscopes

Electronics

▸ Micro sensor cables

Microfluidic tubes

▸ Laboratory hoses

Compatible Machines
Materials Used
  • PTFE (Teflon) yarn
  • Nylon microfilament
  • Tinned copper micro wire
  • Medical-grade stainless steel wire
  • Microfiber structures (PEEK, UHMWPE, etc.)
Line Features
  • Vibration-free braiding head compatible with micro carriers
  • Special tension control to prevent wire/filament breakage
  • Precise braid structure compatible with resin or post-molding processes
  • Enclosed design or optional cleanroom integration
  • Low-speed and high-stability operation
  • Line length and braid density tracking with precision sensors
Application Advantages
  • High precision within millimetric tolerances
  • Suitable for medical-grade production
  • High braid openness control ensuring resin or coating compatibility
  • Hygienic, particle-controlled system design
  • Long-lasting braid with minimal deformation

Winding Unit

Controlled drum system for winding small and medium-diameter cables

Tension Control System

Adjustable pulley system ensuring precise constant tension in fine-wire braiding

Feeding System

Precision bearing pay-off system for continuous and stable wire unwinding

Wire Straightener

To improve the surface quality before braiding in multi-stranded cables

Double Head Option

Efficiency-enhancing configuration for simultaneous braiding of two cables at the same time

Precision Cutting Unit

Automatic cutting system after knitting (integrated or standalone end-of-line solution)

Plan Your Line

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We offer not just a machine, but a complete system solution. Contact us to configure the most suitable inline setup for your application.

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