▸ Shielded & screened cables
▸ Coaxial cables
Line Integration & Automatic Winding
Specialized system solutions compatible with fully automated production lines.
This application focuses not on a product group, but on the integration of braiding machines into fully automated production lines. Processes such as winding, tension control, feeding, and automation operate within a single PLC-controlled system.
For high-capacity cable, hose, or composite producers, process continuity, speed, and quality control are crucial.
Cable lines
Hose production
▸ Hydraulic & industrial hoses
Automotive / Home appliances
▸ Wound pipes
▸ Braided plastic components
Line Integrators
▸ Integrated braiding + winding + pulling system solutions
Compatible Machines
TRS-16 W
High-Speed Tres Wire Braiding Machine
TRS-24 W
High-Speed Tres Wire Braiding Machine
TRS-32 W
High-Speed Tres Wire Braiding Machine
TRS-48 W
High-Speed Tres Wire Braiding Machine
Materials Used
- Wire (copper, steel, aluminum)
- Technical yarns (polyester, aramid, fiberglass)
- Composite fibers (carbon, basalt) – Note: Material variety depends on application
Line Features
- All units connected to a centralized PLC-controlled system
- Synchronization of feed–braid–take-up flow
- Automatic stop, speed adjustment, and fault warning systems
- Optional robotic handling / camera monitoring systems
- Automatically adjustable parameters based on product length and braid density
- Full control via user interface
Application Advantages
- Continuous and uninterrupted production
- Full synchronization without manual intervention
- Easy programming and traceability via PLC control
- Constant product quality and uniform braid density
- ERP compatibility for maintenance and fault management
Winding Unit
Controlled drum system for winding small and medium-diameter cables
Tension Control System
Adjustable pulley system ensuring precise constant tension in fine-wire braiding
Feeding System
Precision bearing pay-off system for continuous and stable wire unwinding
Wire Straightener
To improve the surface quality before braiding in multi-stranded cables
Double Head Option
Efficiency-enhancing configuration for simultaneous braiding of two cables at the same time
Precision Cutting Unit
Automatic cutting system after knitting (integrated or standalone end-of-line solution)
Plan Your Line
with Us
We offer not just a machine, but a complete system solution. Contact us to configure the most suitable inline setup for your application.